Ash-blackened metal slumps over a ruined respirator— the melted Darth Vader helmet salvaged after Endor and later kept with Kylo Ren, who contemplates the charred relic in The Force Awakens. Our full-scale replica captures the warped dome, caved faceplate and heat-blistered tusks using advanced 3-D printing techniques for gallery-grade display accuracy.
🔹 Premium Model
- Sanded, painted, and weathered for museum‑grade realism
- Charcoal, silver, and pearl powders for glowing‑ember highlights
- Interior support infill for long‑term stability
🔹 Budget Model
- Unsanded raw‑print texture — perfect for DIY modders
- Durable PLA shell with basic grey/black basecoat
- Affordably priced for casual collectors
(See photos for side‑by‑side comparison of finish options)
⚙️ Features
- Life‑size 1 : 1 scale replica of Vader’s melted helmet
- “Burnt metal shrine” look seen in Kylo Ren’s quarters in TFA
- Light-safe matte finish to reduce reflections in cases
- Non-wearable display prop (museum style)
- 3D printed in high‑quality PLA plastic
- Multi‑phase paint process with reflective “charred ash” layers
- Deep cracks, fractured dome, and warped faceplate sculpted from screen references
- Fully assembled and weathered by hand
- Made to order — each piece is unique
⚖️ Specs
- Size: Roughly 13 × 13 × 15 in (33 × 33 × 38 cm)
- Weight: Up to ~1.5 lbs (0.68 kg)
We use expensive, high‑quality primers and paints on the Premium models for the best possible finish.
As each helmet is custom‑made to order, please allow for an extended production time. We appreciate your patience and understanding. Please note that due to the custom nature of our products, we cannot accept cancellations, refunds, or returns. If you have any questions or need additional information, don’t hesitate to contact us.
If you’ve seen our work from years prior, it likely does not reflect the current quality of our props, as we continuously strive to enhance your experience with our creations.
Melted Darth Vader Helmet Replica – 1:1 TFA Display Prop
"Forgive me. I feel it again... the call from light. Supreme Leader senses it. Show me again the power of the darkness, and I'll let nothing stand in our way. Show me, grandfather, and I will finish what you started."
―Kylo Ren, to Vader's damaged helmetThe disfigured helmet of the infamous suit was scavenged from the funeral pyre, and eventually found its way into the possession of Vader's grandson, Kylo Ren. Ren kept the helmet in his private quarters aboard the Finalizer, where he spoke with it whenever he felt the "pull to the light." Following the battle of Starkiller Base, the mask remained on the Finalizer, although Kylo was reluctant to visit the mask until after he was certain he matched up to Vader upon Snoke's reprimand of him shortly after Starkiller Base's destruction.
